
Demand for fossil gas turbines is up but supply is tight, driving multi-year delays in lead times.
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Shayl Khan
I'm Shea Khan and this is Catalyst. What's your outlook on timelines? Do you think that the lead times just get longer and longer and longer? Are we at the peak there? Is it going to get worse? Do we know?
Tony Bruff
Good question. I actually don't think they're going to get much worse. I think all of the OEMs are working like crazy to try and shorten up their lead times or at least make sure they don't get worse.
Shayl Khan
Coming up, it's due time we talk about the gas turbine market.
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Shayl Khan
I'm Shayl Khan. I invest in early stage technologies at Energy Impact Partners. Welcome. So it's a good time to be in the gas turbine business. Between the relaxation of emissions constraints and the rapid load growth that we've discussed innumerable times on this podcast before, perhaps the biggest winners are the companies like mitSubishi, Siemens and GE Vernova who make turbines. Of course, one result of that is that they're pretty well sold out and they have a lot of pricing power. So it's an interesting moment where where momentum is clearly flowing toward natural gas power generation. But it's also actually pretty difficult to build any more of it, especially in the near term. Anyway, it's a really interesting market and one we haven't really talked about here. So let's fix that. To rectify the situation, I brought on Tony Bruff. Tony is the president of Dora Partners, which is an energy and gas consultancy specializing in what's going on with the gas turbine industry. Here's Tony. Tony, welcome.
Tony Bruff
Thank you. Glad to be here.
Shayl Khan
I want to start by you giving me a little bit of a recent history lesson on the gas turbine market. How has it been developing over the past? I don't know. You tell me what the relevant timeframe is. But a couple of decades?
Tony Bruff
That's a good question. I mean, there's been a lot of dynamic change over the last few decades. I mean, it used to be in the 70s and 80s there were pretty much just two major OEMs, you know, general Electric and even Westinghouse at the time, now owned by Siemens. But really the number of OEMs have gravitated towards three major OEMs. MHI, Mitsubishi Heavy Industries, Siemens and General Electric. Or now it's ge Vernova. There are other strong players in the market. For example, solar gas turbines, a division of Caterpillar, is a significant player in the small gas turbine market. So how has it changed? So how's it changed? It's really evolved, not just in terms of the OEMs, but also there's been several, I'll call them bubble periods. There was a big bubble period in 1998, 1999 through 2001, and then the market basically fell off a cliff and it slowly built back up to a really good set of years back in 2012, and then it kind of fell off again. And now we're kind of at another peak. But I would call today's peak more of a real market driven, realistic set of scenarios that's driving the market today.
Shayl Khan
That's interesting that you say that, I mean, because I knew it was characterized historically by these sort of boom and bust cycles. And I think we've seen this in other sectors in the electricity market as well. We've talked before on this podcast about transformers, for example, where you these very long lead times. And one of the reasons that there are still such long lead times is that transformer manufacturers have gotten burned in the past by building out more capacity and being oversupplied into a market that turned out to bust. And I had a sense that there's kind of a similar dynamic in the turbine world. But it sounds like you're saying this one seems like it's different. What drove those bubbles that then burst in recent history in the market? Was it overexuberance about new gas generation build that just didn't come to fruition or something else?
Tony Bruff
No, actually, there's actually several different dynamics. And that's a really good question. If you go back to that first big bubble back in 98 through 2001 that was really being driven by an artificial demand created by Enron. I mean, they clearly were sending artificial signals to the marketplace that we were driving up to the cost of electricity significantly in several regions of the country, California, Texas and other areas. And that was also right around the same time that deregulation was coming into play. So those two factors created a lot of panic in the marketplace. And keep in mind large utilities in the 60s and 70s, they, everything was regulated. So they were pretty much just, they only built when they could get the public utility regulators to approve investment. But as deregulation came into play. Deregulation came into play. Everybody was just basically learning, okay, how do we make money now that there's regulated, deregulated and semi regulated markets to deal with across the country and even to a degree in areas outside the country, in Europe and Asia for example. And then the Enron thing just created a significant, I would say artificial signal to the marketplace. So those two factors really drove a bubble in the market and a little bit of it was unreal. I would say at least half of the volume was artificial.
Shayl Khan
Maybe to put a finer point on that then, because this ties to both the deregulation and Enron, which obviously are tied to each other. But is what was happening there a lot of speculative development of what would be merchant gas projects that never came to fruition? I want to draw that distinction because what's interesting about today's moment is that I don't know, I don't think there is a lot of new merchant gas being developed. Mostly what's happening is it's either utilities saying we need it for because we need more capacity or it's data centers and there'll be the long term offtake on the project. So you're actually not like subject to the merchant risk. You are subject to the will this data center ever get built risk, which is kind of a different thing.
Tony Bruff
Well, that's true, but, but, but most of that activity was not merchant. Well, there were IPPs. There were a lot of IPPs, independent power producers that were speculating without a doubt. But you know, there were a lot of orders that were canceled. Even by large regulated and semi regulated utilities like Southern Electric, you know, they had a huge set of orders and a lot of that stuff had to get either canceled or bought and then resold on the marketplace. It was, it was a real disaster for everybody when the bubble burst.
Shayl Khan
So we'll get into the market today in a little bit more detail, but do you think that there is, given that history, given that there is some boom and bust and some cycles that the market has gone through, does that lead to a more conservative approach from, as you said, basically the three big OEMs that control what, 70% of the market or something like that to expand capacity? Or do you think that they share the view that you express, which is actually this one's real. I'm not too worried about being overextended. If I expand capacity now, I'm sold out through whatever it is, 2029, 2030. And so I should just build as much as I possibly can. Like where do you think they are on the spectrum?
Tony Bruff
Yeah, well, I think there's guarded optimism, very guarded optimism. I mean, certainly all of the OEMs are investing in the future for new production capabilities, particularly Siemens and General Electric or ge. Vernova, I should say. The other thing to keep in mind is about half of the gas turbines that's ordered in the marketplace aren't even for the electric power utility market. They're for the oil and gas market. And so all of the supply chain that's feeding those three OEMs and others are also competing for supply chain resources going into the oil and gas market. And some of those OEMs are also delivering into the oil and gas market. So there is a lot of interesting dynamics going on. And it's important to look beyond just the power generation or the utility sector when you think about what's happening in the marketplace.
Shayl Khan
Yeah. Can you say more about that? I think that's one thing people don't always appreciate on the outside. What is that supply chain look like and what are the big categories of sort of end markets that these products get sold into?
Tony Bruff
Right. Well, that's a great question I have. Basically, I describe the supply chain for the gas turbine industry in four different levels. I call level zero is raw materials. So you know, you talked about transformers. While copper is clearly a big raw material when it comes to transformers. But for gas turbines, it's the super alloys, nickel, nickel based alloys, chromium, all those other expensive key ingredients, titanium, all those things that are involved in the, the raw materials for gas turbines that's What I call level zero. Level zero, Level one is actually manufacturing the, the, the raw pieces of, of product, for example blades and veins and things of that nature that are being cast or forged. Level two is where they're actually manufacturing the gas turbine from all those components that were developed on level one. So that's where the OEMs are producing what I call flange to flange gas turbine. And then level three, which is the fourth level, is where it all gets put together into a final package and delivered to an operator site, installed, commissioned, aftermarket activities, all that sort of thing. So all of those, and then when you keep in mind, levels 0 and level 1 are also being impacted by the aerospace industry. You know, there's something like 40,000 aircraft in backlog right now in the world. Well, guess what? All of the same Level 0 material suppliers and all the Level 1 forgers and casting shops and things of that nature in what I call level one, they're all supporting the aerospace industry at the same time. So these, you can't look in isolation at the electric power utility market for gas turbines in isolation because you have to consider what's happening in the aerospace industry and what's happening in the power and the oil and gas industry. Because As I said, 50% of the industrial gas turbines that are delivered in any given year approximately aren't even for the electric power utility sector. They're for the oil and gas sector.
Shayl Khan
And in terms of the market dynamics today, I guess obviously we have this booming demand for gas turbines in the electric sector, whether on grid or off grid. Some people are doing gas turbines for bridge power, for data centers or whatever. But let's call that all in the electric sector ultimately agree is the demand. I mean, oil and gas prices are low right now. Does that mean that there's low investment on that side and so most of the demand is shifting to electric power generation or is that not sort of how the cycle works on the oil and gas side?
Tony Bruff
Well, you know, that's a great question, Shailen. The good news is for the oil, for those that are involved in the oil and gas industry is by and large most of the large oil and gas players have long term thinking in mind. So they're making 5, 10, 7 and 10 year old strategy developments for strategy now. Well, in any one year they might reduce their order activity because the oil and gas prices are down. Absolutely, that's correct. But in the long run, oil and gas companies basically stick to a strategy that an investment strategy that keeps them investing. And typically what we see are what I call seven year cycles in the oil and gas industry. It'll go up, peak at about year seven and then come back down, slowly come back down and then go back up again and another seven year cycle and it's all driven by upstream activity for development of oil and gas, midstream for transmission, and then downstream where you have a lot of lng, refinery activity, all that sort of stuff. And all those things are somewhat independent of each other. So it does level out the market for the oil and gas industry a little bit, which means that the investment stays. And when you look at the midstream oil and gas market, most of the players midstream, they're making their money not on the price of oil and gas, but on transmission of oil and gas. So they're very much, I don't like to use the word immune, but the sensitivity to the price of oil and gas is really low. They're still going to make money because everybody's still using the oil and gas, albeit maybe at a lower price. But their taxing fee for moving the oil and the gas through the pipelines is still pretty robust and they're making their money, so they're investing.
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Tony Bruff
I want.
Shayl Khan
To talk about, I guess, two primary things with gas turbines in the market, particularly for electricity generation, which is where I spend a lot of time right now. One is timeline and the other is price. Right. And so, you know, we hear a lot right now in the news about both of those things. On the timeline side, you know, we hear about folks like G. Vernova being sold out through 2029 with an order book behind that. That sort of, you know, they can, they can sell as much as they can build, at least at the moment it seems. And then on price there, you know, I don't have visibility into the actual market pricing. But, but one interesting data point that you might have seen recently was, I think it was John Ketchum or somebody from Nextera said, you know, a decade ago I could have built a new natural gas project for like 750 bucks a kilowatt. I think I'm going to get the numbers close, but not exactly right. And today it would cost me 2500 bucks a kilowatt. I don't know how much of that is the turbine itself, but I'm interested in the relationship between how long it takes to get new turbines and how expensive they are becoming.
Tony Bruff
Yeah, good question. That, that 750 was for a combined cycle plant and I think the 2500 is a bit aggressive, but it's definitely up around 30 to 35% over the last five years. The price is definitely up. I track all of that very, very closely.
Shayl Khan
And is it purely a supply demand thing?
Tony Bruff
Yes and no. Again, raw materials at level 0, raw materials are up everywhere. Even before all of the tariffs came into place, you were seeing demand on aluminum, nickel based alloys, titanium, all of these things are all interrelated. Again, I'm coming back to the aerospace industry. When you've got the aerospace industry ordering 40,000 aircraft, that's at least 80,000 gas turbines. So you know, and they're all, they're all drinking from the same supply chain. So for the most part. So no, it's not just supply and demand. It's also being driven from. Well, it's of course supply and demand is related to the cost of raw materials. So I don't want to discount that. But certainly raw materials is a Big part of it. And if you look at some of the fat, you know, U.S. government's tracking of producer price indices on all of these different elements, you'll see a pretty significant bump in the last three years. That is very indicative of what you and I are just talking about.
Shayl Khan
What's your outlook on timelines? Do you think that the lead times just get longer and longer and longer for a while? Where are we in the cycle of like the lead times have been getting longer? Are we at the peak there? Is it going to turn back the other direction? Is it going to get worse? Do we know the.
Tony Bruff
Good question. I actually don't think they're going to get much worse. I think all of the OEMs are. In fact, I know all the OEMs are working like crazy to try and shorten up their lead times or at least make sure they don't get worse. And part of the reason why is that, I mean, customers are eventually just going to get weary, say, okay, we're just going to put things off because they're, you know, as it is, they're putting down 15, 20, 25% non refundable deposits. I mean all of those things are very painful for customers. And these OEMs have been living through these things, these busts and booms before, and they don't want to upset their customers too much. So they're all working hard to at least flatten out the timeline and if not improve it. And I'm seeing signs of that across the board.
Shayl Khan
Today's timelines are in the, or, sorry, lead times are in the like 4 to 5 year range. Do I have that about right?
Tony Bruff
I would, I would say between 36 and 48 months. I suppose there are some OEMs that are claiming up to 60 months, but I would say on average it's around the 48 month period.
Shayl Khan
Got it. The other thing I'm curious about is size, right? There's obviously, you know, it's not a monolithic market. Even within power generation, there's different products that serve different use cases and at different scales. And I think the scale question is sort of an interesting one because the question is sort of is what's getting built or what is being designed to get built. Large scale generation, gigawatt scale type of stuff is the fact that data center is driving a lot of this, changing the desired scale of the end customer and what does that mean for the products in the supply chain?
Tony Bruff
Good question. Well, I actually look at the market drivers, I think there's at least five Major market drivers. And in each one of those market drivers, small, less than 20 megawatt gas turbines, turbines, 20 to 100 megawatts are seeing a different set of dynamics. And then what I call jumbo sized units, which are, you know, 150, 250 megawatts and above those I call jumbo units, they're all being affected differently, driven by the different market drivers. And I say there's at least five market drivers in the marketplace. One is grid scale battery storage, number two, coal plant retirements, number three, grid scale renewable energy expansion, number four, the development of rapid development of data centers and artificial intelligence exploitation or expansion. And then just the availability of natural gas and its affordability is, I'd say the fifth driver. And if you look at each one of those different drivers, those three sized units are all being affected differently. And if you want, I could actually walk through each of the different drivers and then explain how each one of those three different markets are being affected.
Shayl Khan
Yeah, I mean, it's interesting as you describe that. Right. Some of those drivers, I would think would be a suppressant on demand. So the growth of grid scale energy storage. Right. Grid scale energy storage is sort of a gas peaker replacement product on the grid. Right. Predominantly. So I would presume that suppresses the market to some degree. But maybe are you saying it, it results in smaller units being developed on the grid or what's the dynamic?
Tony Bruff
You're a great lead. And Shelby, actually you would think, just generically, you think off your head, oh, well, grid scale battery storage, that's got to drive down the demand for gas turbines. Actually, in some cases, you. The answer is exactly right, but not in all cases. So I mean, if you, if you actually look at the market and what's happened with grid scale, I would say large jumbo sized units. Absolutely. They are being. It's a negative, it's a negative dynamic. If you look at gas turbines, say 40 to 100 megawatts, actually it's an opportunity because there are several of the developers are counting on gas turbines to recharge or develop what I call hybrid systems that use gas, when its cost is low, to spin up the gas turbine and recharge their grid scale battery storage. So they're not just relying on renewable energy to recharge their batteries. And then when you look at the real small gas turbines, generally they're not being quite as affected by the grid scale battery storage segment. But clearly, as you correctly pointed out, or you felt intuitively, yeah, large power plants, jumbo units, it's A negative. But for gas turbines, 40 to 100 megawatts, it's actually a little bit of a positive influence.
Shayl Khan
And then I imagine, right, coal plant retirements, big projects coming offline presumably get replaced with big assets, at least if you're trying to do one for one. So I assume that is, all things equal, a positive signal for larger scale turbines.
Tony Bruff
Yeah, for coal plant retirements it's really for all three segments. The less than 20 megawatts, the 40 to 100 and the large jumbo. It's a positive influence, but mostly for the large jumbo units. But interestingly enough, you see a lot of mobile power and peaking units being installed as support for the grid where coal plant retirements are occurring.
Shayl Khan
Well, you see that in the context of some of your other drivers, right? I know of some projects that are coal plant is retiring, we're going to replace it with like a big solar plus battery installation and then we probably need some smaller scale peaking gas to supplement that. Yeah, right. It's like that kind of thing.
Tony Bruff
Well, yeah, if you look at, if you look at grid scale renewable energy, I mean this, the, the amount of, of grid scale activity is going up just explosively. It's expected to double in the next five years. And the levelized cost of electricity for solar power is way, way down. So that has a negative impact on the large utility jumbo sized gas turbines. But definitely it has a positive influence on mobile units, peaking gas turbines, just because when the sun goes down and the wind stops going, you know you've got to have backup power. And those units, I would say from about 15 megawatts up to 100 megawatts are actually very good investments for, I call it renewable offset.
Shayl Khan
And when you mentioned the mobile thing, I mean those types of installations, you don't necessarily, you're not looking for mobile generators. I think of the mobile generators as being a good fit for either like an off grid type application. You see a lot of this in the oil and gas world or for bridge power type situations where you're looking to. This is what you see now where, look, we need power now because we're building a data center and the grid connection is going to take three to five years. So we need a bridge, but we don't need it forever. Am I wrong to think that that's where the mobile power segment ends up?
Tony Bruff
Well, you're not wrong, but you're not 100% right either. Because clearly when it comes to data centers and artificial intelligence mobile power and even permanent on site power as a Backup and supporting. The demand for data centers is a very strong influence on both mobile power and permanent on site units. But believe it or not, there's a lot of utilities who will buy mobile units and they'll locate them in a, what they call a grid sensitive area and over the course of 5 to 10 years they'll improve their infrastructure and then they'll move those mobile units to another sensitive grid, grid sensitive area. And so the mobile power has just been a fantastic opportunity for basically three companies. Solar, gas turbines, the division of Caterpillar, GE Vernova for their renewal mobile units and for MHI Aero Power for their mobile units. Those three players have done extremely well with mobile powered units for a variety of reasons, even in oil and gas. But for the reasons that you and I have just discussed in the last 10 minutes. Absolutely. And I don't see that market going away at all.
Shayl Khan
Yeah. If anything, it's getting supercharged by additional use cases as we've discussed.
Tony Bruff
Absolutely.
Shayl Khan
Which gets to that sort of.
Tony Bruff
You're 100% on top.
Shayl Khan
Yeah. Which gets to that sort of. The one that seems to be the biggest net new thing that's happening right now but is a huge deal is all the gas turbines being developed for data centers, whether mobile or stationary. But you see there's that partnership between Chevron and engine number one where they've secured gigawatts worth of GE Vernova turbines. They're going to go use those to develop a bunch of data centers. And then I'm not sure whether those are actually intended to be permanent or just bridge power, but that's one example amongst many. And it seems to me is the factor that's kind of tipping this market over the edge from just being a generally tight market to like a historically tight market.
Tony Bruff
Yeah, well, you're making a good point. I mean if you look at data centers, there's like 11,000 data centers serving the digital, commerce and artificial intelligence community already around the world. And because many of them have been around the average electrical loads around 4 megawatts. But there's like 1400 new data centers planned in the United States alone. And over a thousand of those are all large scale, they're going to need a lot more than 4 megawatts. I mean some of those data centers, their electrical load is more than the community around them.
Shayl Khan
Yeah, there's a, I mean it's just incredible. Electric co op. I think it's Susquehanna Co Op or something like that in Virginia that like I remember seeing some, some filings and regulatory Filing where they were projecting their load growth to like more than double based on purely a couple of data centers that are coming into the territory.
Tony Bruff
Yeah. In fact, you, you just touched on a good point. That whole region around Virginia, Washington, D.C. that whole area, there's more data centers in that area than anywhere else in the world.
Shayl Khan
Right.
Tony Bruff
It's just a mecca of data centers. But these dynamics are really interesting around data centers. And I don't think it's going away. I think it's, you see people using artificial intelligence, more digital commerce is just booming and it's not going away.
Shayl Khan
To me, two things can be true at the same time. I think it can be true that this is the demand from the gas turbine OEM perspective. The demand is real. The market will buy an enormous volume of new gas turbines to serve these markets. And that's also true by the way of like utilities who are trying to manage interconnection requests and so on. Like, it can be true that that is real and also that we are in a speculative bubble on the development side because there will not be, I mean, as you correctly said, there are a thousand large scale data centers in development in the United States. And I will state categorically, I don't think there will be a thousand new hyperscale data centers in the United States anytime soon. I don't think there's actually that much demand for it. So like both things are true. There's all these, there are cowboys out there trying to take advantage of the moment. So the challenge of course then, if you are on the supply side, whether it's a utility or you're a gas turbine oem, is how do I make sure that the buyers I'm signing up with are real? And that gets to your point of like these big non refundable deposits. If you have all the market power, that's sort of how you take advantage of it. So it seems like they're doing the right thing in that regard, at least.
Tony Bruff
Yeah, well, and the other dynamic to keep in mind, Shel, not only that is it's not just one of these market drivers that's making things happen. It's all five of these market drivers that I've mentioned, including the price of natural gas, which is very affordable in the United States. So when you combine all of these, what I call market drivers, it creates a situation where these OEMs are relatively comfortable building out a supply chain strategy to support the market because they're not just relying on one dynamic. Back when I was executive at one of these large OEMs. 20 years ago, you know, we were basically counting on only one of those market drivers to happen, and one of them didn't happen. And so it hurt our strategy. But now you have a situation where you have, you know, three to five key market drivers that are all pinging the market. And it's. So it's. It creates a little bit of, I would call, risk comfort for the OEMs, because they know it's not just one thing they're counting on to make the market move.
Shayl Khan
Okay, final question for you, I guess, is on the technology side, is there any signal. I mean, these are pretty mature technologies. Is there any significant innovation that either we have seen recently or that you expect to see in the next few years? Like will. Will the market change as a result of technological innovation, or is this just a, you know, rinse and repeat and stamp them out as much as we can kind of a situation?
Tony Bruff
Yeah, good. Good question. I would touch on two areas. First off, all of the OEMs have spent an enormous amount of money trying to get, and they've been very successful in slowly increasing the efficiency of their combined cycle plants. I mean, it used to be combined cycle plants, average efficiency was about 55%, and they slowly crept it up to 60. And then they kind of hit a dead spot and they couldn't figure out how to get above 60. And then they started developing their, I'll call it a very holistic strategy to the power plant. So it wasn't just the gas turbine, it was the hrsg. It was a whole all sorts of different technical factors that they were levers that they were pulling to try and squeeze more efficiency out of their power plants. And they crept it up to 60. Then they got to 60 and a half. 61. 60.3. I mean, they're starting to push 62% efficiency and more. And I don't think they're going to quit. Because if you look at the levelized cost of electricity, and that's a big factor that these utilities are using in assessing which OEM they're going to use. Fuel is a big, big element in the levelized cost of electricity. So the more efficient and the more efficient, the more effective that the OEM is in convincing that customer that they have a more efficient unit and even guaranteeing it, the better for them, they'll be more competitive. So efficiency is. It's not coming up by leaps and bounds, but it's a gradual increase over time. That's been quite remarkable, to be honest with you. You got to Hand it to all three of the major OEMs that they've been able to make some very significant improvements in efficiency, albeit very difficult. The second big area of technology development is converting their combustion systems over to using hydrogen. Now I put all of that into a big, big set of quotes because while they're all working on hydrogen and they can, and they've all demonstrated to a degree some capability of operating on hydrogen, the biggest problem is where are they going to get it? The amount of hydrogen that you need to run one of these large jumbo sized units, it's just an enormous amount of gas and where are you going to get it from? So while they're all spending a lot of money and their engineers are working very diligently and doing some fantastic development, I have some doubts as to where, whether the market will actually see a significant increase in purchases of gas turbines that actually are using hydrogen. But clearly they're all working on it.
Shayl Khan
Yeah, it's a, it's a, you know, the bet is if we build it, they will come. If we build hydrogen ready gas turbines, then the market will show up for them and the hydrogen will be there. And of course it's a dynamic market for hydrogen at the moment, so we'll find out whether that plays out well for them. But good point on efficiency. It's like a steady grind, but it, it adds up a lot over time.
Tony Bruff
Yeah.
Shayl Khan
Tony, this was awesome. Really appreciate the time. Thanks so much for joining.
Tony Bruff
Thank you.
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Shayl Khan
Tony Bruff is the president of Dora Partners, an energy and gas consultancy. This show is a production of Latitude Media. You can head over to latitudemedia.com for links to today's topics. Latitude is supported by Prelude Ventures. Prelude backs visionaries accelerating climate innovation that will reshape the global economy for the betterment of people and planet. Learn more@preludeventures.com this episode is produced by Daniel Waldorf. Mixing in theme song by Sean Marquand. Stephen Lacy is our Executive Editor. I'm Shayl Khan and this is Catalyst.
Catalyst with Shayle Kann: Episode Summary - "The Gas Turbine Crunch"
In this episode of Catalyst with Shayle Kann, Shayle delves into the intricate dynamics of the gas turbine market with guest Tony Bruff, President of Dora Partners, an energy and gas consultancy specializing in the gas turbine industry. Released on June 5, 2025, this episode provides an in-depth analysis of the current state, historical trends, supply chain challenges, demand drivers, pricing, and technological innovations shaping the gas turbine landscape.
Shayle Khan introduces the episode by highlighting the significance of the gas turbine sector in the broader energy landscape. He underscores the tight market conditions driven by relaxed emissions constraints and rapid load growth, making companies like Mitsubishi, Siemens, and GE Vernova key players with substantial order backlogs.
"It's a good time to be in the gas turbine business... they're pretty well sold out and they have a lot of pricing power."
[02:16] Shayle Khan
Tony Bruff provides a historical overview of the gas turbine market, detailing its evolution over the past few decades. He identifies key periods of market bubbles and downturns, emphasizing the role of major Original Equipment Manufacturers (OEMs) and external factors like deregulation and corporate malfeasance.
"The first big bubble back in '98 through 2001 was driven by artificial demand created by Enron... deregulation also played a significant role."
[05:32] Tony Bruff
Shayle connects this to other energy sectors, noting similarities with the transformer market's long lead times resulting from past oversupply.
"It sounds like you're saying this one seems like it's different. What drove those bubbles..."
[05:32] Shayle Khan
Shayle inquires about the present market dynamics and whether OEMs are adopting a conservative expansion approach or capitalizing on current demand to maximize their capacity utilization.
"Does that lead to a more conservative approach from the three big OEMs... or do you think they share the view that this one's real?"
[09:15] Shayle Khan
Tony responds with a sentiment of "guarded optimism," explaining that OEMs are investing in future capacity while also catering to the oil and gas sector, which comprises about half of the gas turbines ordered annually.
"All of the OEMs are investing in the future for new production capabilities... 50% of the industrial gas turbines delivered aren't even for the electric power utility sector."
[09:15] Tony Bruff
Tony breaks down the gas turbine supply chain into four levels:
He highlights the overlap with the aerospace industry, which significantly impacts the availability of raw materials and components due to concurrent demand for aircraft manufacturing.
"Levels 0 and 1 are also being impacted by the aerospace industry... with 40,000 aircraft backlogs, they're consuming the same supply chain resources."
[10:32] Tony Bruff
Shayle seeks to understand the interplay between demand from the electric power sector and the oil and gas industry, especially in the context of low oil and gas prices.
"Oil and gas prices are low right now. Does that mean that there's low investment on that side?"
[13:41] Shayle Khan
Tony explains that while annual orders may dip with low prices, long-term strategic investments in the oil and gas sector maintain steady demand. He notes that midstream companies, less sensitive to price fluctuations, continue to invest in transmission infrastructure.
"Oil and gas companies have long-term strategies... midstream players are making money from transmission fees and continue to invest."
[13:41] Tony Bruff
Shayle brings up significant price increases in natural gas projects over the past decade and inquires about the factors driving this surge, particularly in relation to turbine costs.
"A decade ago I could have built a new natural gas project for like 750 bucks a kilowatt... today it would cost me 2500 bucks a kilowatt."
[18:30] Shayle Khan
Tony attributes the price hikes to both supply-demand imbalances and escalating raw material costs. He mentions a 30-35% increase in turbine prices over the last five years.
"The price is definitely up... raw materials are up everywhere... producer price indices show a significant bump."
[18:50] Tony Bruff
Regarding lead times, Tony notes that current lead times range between 36 to 48 months, with some OEMs reporting up to 60 months. However, he is optimistic that OEMs are actively working to stabilize or reduce these timelines.
"OEMs are working like crazy to try and shorten up their lead times or at least make sure they don't get worse."
[20:20] Tony Bruff
Tony outlines five major market drivers affecting gas turbine demand:
He explains how each driver impacts different segments of the gas turbine market—small (<20 MW), medium (20-100 MW), and jumbo (>150 MW) units—differently.
"Grid-scale battery storage negatively impacts large jumbo units but positively influences 40 to 100 MW turbines through hybrid systems."
[24:15] Tony Bruff
A significant portion of the discussion centers on the burgeoning demand for gas turbines driven by the rapid expansion of data centers and artificial intelligence applications. With over 1,400 new data centers planned in the U.S. alone, many requiring substantial power beyond typical loads, this sector is a major contributor to the current gas turbine crunch.
"There are like 1,400 new data centers planned in the United States alone, and over a thousand of those are all large scale."
[30:18] Shayle Khan
Tony highlights regions like Virginia as hotspots for data center activity, driving sustained demand for both mobile and permanent gas turbine installations.
"The region around Virginia, Washington, D.C., has more data centers than anywhere else in the world."
[31:00] Tony Bruff
Shayle raises concerns about the potential for speculative demand in the gas turbine market, given the ambitious projections for data center growth. He questions whether the actual demand will align with the current market exuberance, suggesting the possibility of a speculative bubble if data center development does not meet expectations.
"There are cowboys out there trying to take advantage of the moment... ensuring buyers are real is crucial."
[32:57] Shayl Khan
Tony counters by emphasizing the confluence of multiple market drivers—like low natural gas prices and diverse demand sources—that provide a more stable foundation for the current market conditions compared to past cycles reliant on single factors.
"Having three to five key market drivers creates a little bit of risk comfort for the OEMs."
[34:08] Tony Bruff
In the final segment, Tony discusses ongoing technological advancements in the gas turbine sector. He highlights two main areas:
Efficiency Improvements: OEMs have incrementally increased the efficiency of combined cycle plants from approximately 55% to over 62%, enhancing competitiveness through lower levelized costs of electricity.
"All OEMs have been successful in slowly increasing the efficiency of their combined cycle plants... now pushing 62% and more."
[34:30] Tony Bruff
Hydrogen Integration: Efforts are underway to adapt gas turbines to run on hydrogen. While technological progress is notable, Tony expresses skepticism about the availability of sufficient hydrogen supply to make this transition widespread.
"Converting combustion systems to use hydrogen is a major focus, but where will the hydrogen come from for large units remains a significant challenge."
[37:34] Tony Bruff
Shayle muses on the potential for hydrogen-ready turbines to stimulate hydrogen market growth, while Tony remains cautiously optimistic about future developments.
"If we build it, they will come... it's a dynamic market for hydrogen."
[37:55] Shayle Khan
Shayle and Tony wrap up the discussion by acknowledging the robust demand drivers currently propelling the gas turbine market into a historically tight phase. They recognize the challenges of potential speculative investments but remain optimistic due to the diversified factors supporting sustained demand.
"With all these market drivers combined, OEMs feel relatively comfortable with their supply chain strategies."
[34:08] Tony Bruff
Shayle thanks Tony for his insightful analysis, highlighting the episode's comprehensive exploration of the gas turbine industry's present and future landscape.
"Tony, this was awesome. Really appreciate the time. Thanks so much for joining."
[37:56] Shayle Khan
Notable Quotes:
"I'm Shayl Khan and I invest in early stage technologies at Energy Impact Partners. ... it's a really interesting market and one we haven't really talked about here."
[02:16] Shayle Khan
"Levels 0 and 1 are also being impacted by the aerospace industry... with 40,000 aircraft backlogs, they're consuming the same supply chain resources."
[10:32] Tony Bruff
"There are like 11,000 data centers serving the digital, commerce and artificial intelligence community already around the world... 1400 new data centers planned in the United States alone."
[30:18] Shayle Khan
"Converting combustion systems to use hydrogen is a major focus, but where will the hydrogen come from for large units remains a significant challenge."
[37:34] Tony Bruff
This episode of Catalyst offers a thorough examination of the gas turbine market, blending historical context with current trends and future prospects. For stakeholders in the energy sector, understanding these dynamics is crucial for navigating the evolving landscape of power generation and technological innovation.