The Sewcial Hour Podcast
Episode 40: Projector Sewing
Hosts: Bethany McCue & Audra Chaimson
Date: February 24, 2026
Episode Overview
In this episode, Bethany and Audra dive deep into the world of projector sewing, a technique that’s transforming the way modern sewists approach patterns and fabric cutting. The discussion covers the basics of projector sewing, the different types of projectors suitable for sewing, calibration tips, and practical advice for getting started, plus resources and encouragement for everyone—whether you're a seasoned sewist or just bought your first projector.
Key Discussion Points & Insights
1. The Pain Points of Traditional PDF Patterns (00:46–05:57)
- Paper waste and tedious setup: Both hosts lament the cumbersome process of printing, taping, and storing traditional PDF patterns. Large patterns are especially daunting.
- Quote: "I can't. I'm not gonna take together 95 pages and cut out the pattern pieces." – Audra (03:54)
- Missized patterns: Small errors in printing and taping can snowball into inaccurate pattern pieces.
- Motivation for change: The hassle of traditional pattern assembly can be the breaking point that drives sewists to seek alternatives.
2. What is Projector Sewing? (06:25–09:12)
- Description: Projector sewing involves using a digital projector to beam pattern outlines directly onto fabric, eliminating the need for paper patterns, printing, and taping.
- Quote: "You just project it down onto your fabric and cut it out. That way we can get to the fun sewing as quickly as possible." – Bethany (06:39)
- Benefits: Instant size changes, seamless adjustments (e.g., for bust, hip, or height), fast workflow, reduced paper and ink use, and less pattern storage.
- Pattern file types: Most modern PDF patterns include specific "projector files" with optimized formatting.
3. Types of Projectors for Sewing (09:50–14:13)
Bethany breaks down the three main types:
- Standard Throw:
- Most affordable and common. Mounted on high ceilings (8ft+), best for stationary setups.
- Short Throw:
- Mounted closer to the cutting surface (better for low ceilings), less common, often pricier, good for tight spaces.
- Quote: "My ceiling is really low... so that's why I had to have the short throw projector. It’s really small...and it projects down." – Bethany (11:57)
- Ultra Short Throw:
- Can sit directly on the cutting table, highly portable, ideal for flexible arrangements or low ceilings, but bulkier.
- Quote: "I went for the ultra short throw...I also like to rearrange my space fairly often." – Audra (14:23)
4. Mounting & Connectivity (15:03–19:43)
- Mounting options:
- Standard and short throw typically mount to ceilings; ultra short throw can sit on the table or be mounted on an adjustable pole.
- Consider stationary vs. portable needs.
- Cord management:
- Newer models may offer WiFi/Bluetooth. Otherwise, consider HDMI cables or devices like Chromecast for wireless connectivity.
- Quote: "I actually have a Chromecast and that's what plugs into my projector. And my computer connects to the Chromecast." – Bethany (19:45)
5. Calibration: Getting Perfect Cuts (20:23–25:14)
- Calibration basics: Ensures that projected patterns are true-to-size—essential for accuracy.
- Process: Adjust zoom, focus, and rotation as needed, using calibration grids included in most projector files or downloadable ones (see resources).
- Quote: "Calibration is really just ensuring that what is being projected is true to size...it would be the same as if you had printed it and taped it together, if not better." – Bethany (20:48)
- Layered patterns: Many projector files allow you to toggle sizes on/off, simplifying grading and adjustments.
6. Converting Non-Projector Files (25:14–30:48)
- PDF Stitcher: Free software that converts standard PDF pattern files into projector-optimized files.
- Quote: "There's a program, it's free, it's called PDF Stitcher...it’s a way to upload a PDF file and turn it into a projector file." – Bethany (27:36)
- Best Practice: It's usually easiest to download official projector files from the pattern company when available.
7. Beyond Garment Sewing: Other Uses for Projectors (30:48–32:27)
- Versatile tool:
- Projectors aren't just for garments—great for bag making, quilting, appliqué, even painting or crafts with kids.
- Quote: "You can project anything. You don't even have to have an applique design...you could go find an image online and project it and trace it." – Bethany (31:24)
8. Key Resources (32:27–33:33)
- Facebook group: Projectors for Sewing (100,000+ members)
- Real-life troubleshooting, reviews, buying/selling projectors, community support.
- Website: projectorsewing.com
- Tutorials, setup tools, calibration guides, blog posts, downloadable files.
Memorable Quotes & Moments
-
On the learning curve:
- "It's more approachable. I just need to take the time to do it. It's like learning anything new." – Audra (33:32)
-
On starting small:
- "Maybe when testing something new...don't use your favorites, but use a pattern you know...just get acclimated." – Audra (34:32)
-
On productivity:
- "The amount of productivity you will have, you're cutting out a huge chunk of time. That alone, that is what usually pushes people over the edge..." – Bethany (35:32)
Key Timestamps for Important Segments
- Pain Points of PDFs & Pattern Assembly: 00:46–05:57
- What is Projector Sewing? 06:25–09:12
- Types of Projectors Explained: 09:50–14:13
- Mounting Options & Connectivity Details: 15:03–19:43
- Calibration Process: 20:23–25:14
- Converting PDF files (PDF Stitcher): 25:14–30:48
- Projectors Beyond Garments: 30:48–32:27
- Resources & Support: 32:27–33:33
- Getting Started Advice: 33:33–36:16
Spool School: Quick Tips & Hacks (36:16–39:33)
- Bethany’s Projector Tip:
- Use strong pattern weights (not bean bags!) and a rotary cutter for efficient, distortion-free cutting. "Get some good fabric or pattern weights...it's going to prevent the weight of the fabric hanging off your table from shifting as you're cutting." (36:38)
- Audra’s Tip:
- Value your mistakes! Repurpose 'failed' blocks or scrap pieces for new projects or inspiration. "Don't underestimate the power of your mistakes and how they can help you later..." (39:06)
Love to See It: Wins & Projects (40:14–46:28)
- Audra:
- Rededicating herself to surface pattern design, uploading designs to Spoonflower, and finding renewed creativity from past work.
- Bethany:
- Graduated from a quilt pattern writing course, released her first two quilt patterns, and reflects on the rewards (and challenges) of digital pattern creation.
Final Takeaways
- Projector sewing saves sewists immense time, reduces frustration, and opens new creative possibilities.
- Getting started is approachable: Begin with a simple pattern, use available resources, and lean on the supportive community online.
- Embrace learning and experimentation—even mistakes can spark new creativity.
- The future is bright (and well-cut): As Bethany says, "This is 2026, and we're thriving with projectors!" (36:10)
For more information and resources, check out:
Next Episode Preview:
Bethany and Audra will return with a QuiltCon recap—swapping roles, sharing favorite moments, and previewing exciting upcoming guests!