Transcript
Lindsey Graham (0:00)
Hi, this is Lindsey Graham, host of American Scandal. Our back catalog has moved behind a paywall. Recent episodes remain free, but older ones will require a Wondery plus subscription. With Wondery, you get access to the full American Scandal archive ad free, plus early access to new seasons and more. Join Wondery plus in the Wondery app or on Apple Podcasts. It's January 29, 1986, at NASA's Marshall Space Flight center in Huntsville, Alabama. Outside the sprawling operations Support Center, Morton thiocall engineer Al MacDonald flashes his security badge to a guard and types in a code on a keypad to enter the building. It's been just over 24 hours since the space shuttle Challenger exploded, killing all seven astronauts on board. The public is demanding answers about what caused the disaster, which was witnessed by millions, including school children on live tv. But so far NASA has been tight lipped. The agency has issued statements saying that the cause of the explosion is still unknown, while simultaneously claiming that the unusually cold weather played no role. But McDonald has doubts. Just hours before the astronauts were strapped into the shuttle, McDonald and his fellow Thiokol engineers pleaded with NASA and executives at their own company to delay the launch. They presented data showing the thin rubber gasket O rings inside the joints of the shuttle. Solid rocket boosters were unsafe to use at anything below 50 degrees, but the decision makers chose to go forward with the launch when the temperature was barely above freezing and the Challenger was destroyed in a fireball just 73 seconds after liftoff. Now, as director of Thiokol's rocket booster program, McDonnell has been assigned to the team responsible for figuring out if it was indeed the O rings or any other component of the boosters that caused the tragedy. And he just received word that the team has obtained a crucial piece of evidence new high resolution film of the explosion arriving at the door of the investigation's high security war room. McDonald flashes his security badge again and steps inside. The other engineers on the failure analysis team are seated in front of a large projector screen. McDonnell turns to one of them, a NASA rocket engineer. I haven't missed the screening, have I? No, you're right on time. The new footage was just flown in from Houston and it's different from what they've been showing on TV. This footage hasn't been seen by anyone outside NASA. It's from a high speed 70 millimeter movie camera mounted just a few miles north of the launch pad. Hit the lights and we'll all take a look. McDonnell flips off the light switch and takes a seat as the footage rolls. McDonnell leans forward in his seat, eyes fixed on the shuttle's two rocket boosters. He watches as the booster's engines ignite, kicking out trails of white smoke as Challenger slowly lifts off the launch paddle. Hey, you guys see that? Just after ignition, puff of gray smoke. It kicks out from a nozzle joint near the bottom of the right hand booster. Yeah, you're right. That's strange. Roll it back. I want to see the ignition again. This time, can you. Can you play it in slow motion? I want to get a real close look. McDonald rises from his chair and stands with his face just feet away from the screen. A few frames in, something catches his eye. Yeah. Just after liftoff, more puffs. They travel upward toward the nose while the smoke from the engines is shooting down toward the ground. What could cause that? Based on the dark color of the smoke, it must have been rubber from the O ring. Oh God. The boosters failed before the shuttle even left the pad. Those poor souls. They never had a chance. McDonnell turns away from the screen. This is the first tangible piece of evidence that his team's boosters caused the explosion. He finds himself wracked with guilt. Even though he tried to prevent the launch, it was the very equipment he oversees that seems to have caused the Challenger to explode. American scandal is sponsored by Noom, a leader in behavior change. Weight loss. But now they offer Noom GLP1, combining their proven weight loss program with proven medication so you can lose weight and keep it off. Because Noom doesn't just give you access to meds, it helps you build healthy habits so you can lose weight and keep it off. Noom's app features protein tracking so you can ensure you're getting the right nutrients and fitness classes so you can keep the muscle while losing fat. Noom GLP1 starts at $149 and is delivered to your door in just seven days. Start your GLP1 journey today at Noom.com that's N-O-O-M.com Noom the Smart Way to lose weight. Not all customers will medically qualify for prescription medications. Compounded medications are not reviewed by the FDA for safety, efficacy, or quality. From Wondery, I'm Lindsey Graham, and this is American Scandal. From the moment NASA first introduced the reusable space shuttle in 1981, the US government pressured the agency to offset the cost of the program with an increasingly rapid launch schedule, working around the clock to refurbish the shuttle's orbiter and rocket boosters to be used in subsequent flights. But as NASA raced to keep up. Flaws in the shuttle's design emerged. One of the most concerning issues was the synthetic rubber O rings that sealed the joints of the rocket boosters that propelled the shuttle from the launch pad into orbit. On multiple occasions. When the boosters were examined, post launch engineers discovered that the O rings had come perilously close to failing, and they seemed to be less reliable in colder weather. So when word started to spread that the weather forecast for the Challenger's next launch predicted sub freezing temperatures, a chorus of engineers at the company that made the boosters, Morton Thiokol, begged NASA to delay. They were ultimately overruled. NASA pushed forward. And on the morning of January 28, 1986, the Challenger exploded less than two minutes into its flight, killing all seven astronauts on board, including teacher Christa McAuliffe, who'd been slated to be the first US civilian in space. While the public mourned the fallen astronauts, NASA issued vague assurances that they were investigating the cause of the explosion. But before long, both the press and the White House were growing increasingly distrustful of the space agency's ability to investigate itself. So on February 3rd, President Ronald Reagan announced that he was launching an independent commission to look into the Challenger disaster. And what the commission learned was even more damning than the public could have suspected. This is episode four, what really Happened. It's February 6th, 1986, nine days after the Challenger disaster. Inside NASA's Marshall Space Flight center in Huntsville, Alabama, a budget analyst named Richard Cook flips on the TV in his office. Today is the first televised hearing of the presidential commission investigating the disaster, and Cook doesn't want to miss a minute of it. In the year leading up to the explosion, Cook worked closely with engineers at Morton Thiokol, the contractor responsible for the shuttle's rocket boosters, and he learned a lot about the problems they discovered with O rings. But when he relayed that information in a memo to his superiors, Cook's concerns were brushed aside. And in the days following the explosion, he's watched in dismay as NASA officials have tried to direct the public's attention away from the rocket boosters as a possible cause. That's why Cook was heartened to hear that the official inquiry was being handed to a commission outside of NASA's control, and that it featured a number of impressive names, including Neil Armstrong, the first man to walk on the moon. Sally Ride, the first American woman in space, and Richard Feynman, the Nobel Prize winning physicist who worked on the Manhattan Project. But now, as Cook begins to watch the hearing he quickly sees that the commission's chairman, William Rogers, is in over his head. Rogers resume includes stints as both US Secretary of State and Attorney General. So he knows how to handle an investigation. But the moment he begins asking questions, his lack of scientific and engineering knowledge becomes apparent. Rogers also seems to be showing extraordinary deference to the NASA officials who testify. He allows some questions to go completely unanswered and even apologizes to NASA for not giving them enough time to prepare their testimony. Then Cook hears something that truly shocks him. Judson Lovinggood, a NASA manager from Cook's own office, is called to the stand. And when he's questioned about the joints in the rocket boosters, Lovinggood says that although NASA was aware of some cases where the primary O rings experienced damage, they had never seen any erosion in the secondary backup O rings. But Cook knows this is a lie, because in the memo he wrote, he clearly explained that the backup O rings had been partially burned away during launches on several occasions. So to Cook, it appears that NASA has gone beyond evasiveness, that they're attempting a full blown cover up. Cook opens the drawer to his desk and finds a copy of his memo tucked into a folder. And as he looks it over, he ponders what to do next. In his hand is a document that could change the course of the investigation and bring the truth to light. But handing it over himself could mean the end of his career at NASA. So to get this information out to the public, Cook will need to do it in a way that doesn't leave his fingerprints on it. And he'll need to do it fast. After the first hearing of the Rogers Commission, Richard Cook places a call to the New York Times under the assumed name of Richard Lee. He leaves a message with a newsroom clerk offering to provide previously unseen information about the Challenger from inside. NASA Times journalist Philip Boffi picks up the tip. But when Boffi opens up the NASA staff directory, he finds no record of a Richard Lee. Still, Boffi is intrigued, so he calls the mysterious tipster back. On the call, Richard Lee quickly confesses that his real name is Richard Cook and that he has some documents that could shed light on the Challenger explosion. Boffi convinces Cook to meet him in person. And the following day, Cook arrives at the Washington, D.C. bureau of the New York Times. Approaching the front door with a briefcase in hand, Cook can feel his palms begin to sweat. He pauses to look over his shoulder, making sure nobody from NASA is watching as he slips inside the building. And when he does, the receptionist directs Cook to Boffy's Office where he finds the reporter seated behind his desk. Hey, Mr. Lee. Thanks for coming down to meet me. You're. You're a brave man. I don't know about that. Right. Right now I'm scared to death that someone will see me here. I understand. I'll try to keep this short and show you the back way out when we're done. Now, I take it you have something for me in that briefcase? Yes, I have a few documents. Cook slides his briefcase onto the desk and opens the combination lock. The first one is a memo I wrote to my superiors at NASA July of last year. And as you can see there in the second paragraph, I clearly state that in some of the joints of the shuttle's rocket boosters, not only was the primary O ring display destroyed, but the secondary ring was also damaged as well. And you think these O rings were the likely cause of the explosion? I do. And frankly, it looks a lot like NASA suspects this as well. But in yesterday's hearing, I watched a manager from the Shuttle projects office testify that no one had ever seen any damage to the secondary O ring. It's just a flat out lie. And your memo would appear to be proof of that. Yeah, and I've got more. There's a paper trail going back several years showing time and again that NASA was informed about the serious risk posed by faulty O rings. You can see it in this list of critical items from 1982 that they could lead to, quote, a loss of vehicle, mission and crew. Wow, you really brought the goods here. I'd like to get this into the Sunday paper, but I have to ask a favor. What? I need to put your name in the story. We don't have to say you're my source, but I need to be able to quote you from your memoir and your name as the author. Cook sits back in his chair. I don't know. If you use my name, NASA's gonna connect the dots. If that happens, I'm gonna lose my job. You have the documents. Isn't that enough? Well, without a name attached, it would be easy to cast doubts on the significance of this memo. NASA could say it was written by some random guy who doesn't know what he's talking about. But with a name, your name, it would be legitimate, airtight. It could change the course of the investigation. And isn't that what you want? Cook pauses to think it through. He knows it's a huge risk letting his name be associated with the story. But then his mind drifts to the seven astronauts who were killed on The Challenger. He thinks of their families, and they're right to know what happened. So, with a deep sigh, Cooke agrees to let Boffi use his name. On Sunday, February 9, Philip Boffe publishes his story in the New York Times, quoting extensively from Cook's memo that warned NASA about the faulty O rings. Within hours, the article lands in the hands of Commissioner Chairman William Rogers, and he is furious that he had to learn about the memo from the press and not NASA themselves. Rogers schedules an emergency meeting to be held the following day, and unlike the previous hearing, this one will be closed to the public. Rogers hopes a more private setting will allow him to get more candid answers from NASA. And only hours later, Thiokol's Al McDonald receives an urgent call from his company asking him to fly to Washington, D.C. to be on hand to answer any technical questions about the boosters in tomorrow's now closed door hearing. So the very next day, McDonald finds his way into the Old Executive Office Building in Washington and takes a seat in the back of the room. As the meeting begins, Chairman Rogers makes his frustration clear. He announces that he's disappointed about the leaked memo, but he hopes it serves as a warning to NASA. The truth will come out one way or another, so they might as well tell him everything they know now. But as the meeting progresses, McDonnell can see that the warning has had little effect on the NASA representatives in the room. They keep sticking to their talking points, insisting that they had every reason to believe the O rigs were safe. Rocket booster project manager Larry Molloy is among those who testify for NASA. And when he's asked about the emergency teleconference with Morton Thiokhol the night before launch, he explicitly says that everyone on the call concluded that low temperatures would not be a problem. McDonald can't believe what he's hearing. He clearly remembers a dozen Thiokol engineers, himself included, unique, unanimously recommending against the launch. And he also remembers Malloy pressuring Thiokol's executives to overrule their own engineers. So MacDonald raises his hand to correct the record, but nobody seems to notice. And as Malloy continues to dominate the meeting, Macdonald only grows increasingly frustrated. Finally, he stands and waves his arms in the air to get the commissioner's attention. But that doesn't work either, and it appears that Rogers is beginning to wrap up the meeting. Desperate, MacDonald walks toward the commissioners on stage, demanding to be heard. All eyes in the room turn toward MacDonald, and his hands begin trembling. He realizes that what he's about to say could cost some of the most powerful men at NASA their careers. But there's no turning back now. So in a quiet voice, he explains that he was the one who organized the teleconference the night before the launch, and he was sitting next to Malloy when Thayakol engineers faxed over data showing that it was clearly a risk to launch in cold weather. In fact, the engineers insisted that they not launch in anything under 53 degrees. A member of the commission asks what the actual temperature was on the morning of the launch. Lloyd checks his notes and replies it was 29 degrees. The room goes silent as McDonnell turns and walks back to his seat, avoiding eye contact. No one asked him to speak. And as he settles himself into his chair, he realizes what he just did may be seen as an unwelcome outburst at best. But a moment later, Chairman Rogers asks McDonnell to rise again and this time to speak louder. McDonald stands, this time with more confidence. And as he unspools the story of the teleconference the night before launch, he goes into more detail, noting that the company's executives had also recommended against launching, but that they'd reversed their position under pressure from Malloy. The commissioners are all clearly taken aback by this. This is the first time they've heard about anyone changing their minds about the launch. Chairman Rogers asks McDonald to provide any documentation he has from the teleconference that he expects to hear testimony about it from Thiokol's executives in future hearings. So as McDonald returns to his seats, still trembling from his moment in the spotlight, he can see Malloy and the other NASA leaders staring at him. He knows that the fallout from his revelations could be severe, but he feels he owes it to the late crew of the Challenger to make sure the truth behind this tragedy comes out. American scandal is sponsored by acorns. Every new year, I look back at my financial decisions from the past year, and let's be honest, it's not always a pretty picture in my business. I took some risks that didn't pan out in my personal life. I might have splurged a little too much or didn't remain vigilant as subscription fees piled up. You know, the fee. 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