
There is a global flax revival underway. In the great linen belt of North Western Europe, the land under cultivation has more than doubled in a decade and linen production is steadily increasing worldwide. After years of being spurned for ‘easier’...
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Joe Andrews
All over northwestern Europe, the past few years have brought the mid south sight of small blue flowers dancing in the fields in the most unexpected places. As people have rediscovered a passion for flax. Thousands of hectares of new ground are being cultivated in the great linen belt that runs across northern France, Belgium and into the Netherlands. But it's the little plots that lift your heart. There's even one at the palace of Versailles, just outside Paris, although it's hard to know what Marie Antoinette would have made of that. There's linen sprouting in England and Scotland too. And yes, it's being grown in Ireland again as well, in a country where the words Irish and linen were once inseparable.
Fiona McKelvie
As I go around the province now giving talks about the history of linen and the future of linen, I know full well that if most people in Northern Ireland were to scratch their skin, they've got flax growing through their veins. Because at one point between the wars, first and Second World War, there were 50% of the population of Northern Ireland were directly or indirectly involved in the Irish linen industry. And that's remarkable when you think about it.
Joe Andrews
That's Fiona McKelvie, who, like many people in Northern Ireland, has long roots in the linen industry and now researches its history and trades in antique and vintage Irish linens. Welcome back to Haptic and Hughes Tales of Textiles. I'm Joe Andrews, a handweaver interested in the stories textiles tell us and the often hidden hands that fashion fibre and cloth into something useful and beautiful. This episode celebrates Irish linen, both its past and its future, which is not something most people thought it had until a few years ago. Here's Helen Keyes, who once again is growing flax in Ireland.
Helen Keyes
It just ticks so many boxes. And when we first started this, you know, it was just kind of a fun, let's make some linen kind of thing. But as we've gone on, we've just sort of realized there's just so many benefits to this kind of system. There's so many benefits for farming, there's benefits for textile, there's benefits for, you know, reducing carbon footprint, that it just, it just makes so much sense. And I think that's where the future of linen production and textile production should lie. That it's not some huge mill somewhere, that everything goes to that. It's lots of little small operations done at a very, very localised level. I think that's much more sustainable in all kinds of ways. It's not one person making all the profit, it's lots of people getting paid fairly for Producing a really sustainable textile.
Joe Andrews
The story of Irish linen is extraordinary. One of success built on adversity, yes, but also the skills and hard work of the people here in Ireland who created something that was without question the best in the world. Here's Fiona.
Fiona McKelvie
There's one amazing statistic that goes back to the late 1800s. In 1892, there were 12 million miles of vineyard being spun in Belfast Mills every week. I mean, that's very hard to get your head around.
Joe Andrews
Those were the days when Belfast was called Lunanopolis.
Fiona McKelvie
Some of it would have gone to be woven into cloth. Some of it was going into making netting for the fishing industry. It was going to to bookbinding to shoemakers. And what's quite interesting is the likes of Barber Thread Company based at Hilden Mill in Lisburn. They were one of the leading thread making companies here. There were also one or two others in and around Banbridge. But about nine companies got together and formed the Linen Thread Company, the biggest thread producing company in the world. Its Latin name is Linem usitatissimum. Linen most useful. And that's actually at the core of this. Linen in the past has been used for suture thread, it's used for kitchen towels. Florence Nightingale's nurses wore linen aprons. It's naturally antimicrobial. It cools you down in a hot climate, it keeps you warm in a cooler climate. If you've never slept in linen sheets, I heartily recommend it.
Joe Andrews
And of course, the Belfast Linen mills were turning out complex and densely woven damask tablecloths and napkins that dressed respectable tables around the world, from royalty to restaurants. And remember when the Titanic went down, it took with it a quantity of the finest Irish linen ever made. But it didn't start like that. Ireland and linen have a long history. Ancient records say that St Patrick, the patron saint of Ireland, who died in 461 AD, was buried in a linen shroud. But the growth of the world beating linen industry that sprung up not far from where he died has its origins in the late 1600s in the ever prickly relationship between England and Ireland.
Kieran Toll
And it comes down to the question of wool. You might be wondering, what does wool have to do with linen? Because there was a huge industry in Ireland of wool yarn that would be produced, it would go into an English market and the English weren't happy with it. So you actually have a pamphlet war between lots of Bristol merchants, Irish merchants, Irish constitutionalists, people who, who use this as an argument that Irish own parliament should be independent. And what Happens essentially is there's a tariff brought in. They try and prevent Irish wool yarn coming on to an English market.
Joe Andrews
Kieran Toll is the keeper of collections at the Irish Linen Centre in Lisbon. He says that as the English started to protect their own wool and exclude Irish wool, the landowners backed the local linen industry.
Kieran Toll
So, like, we don't want their Irish wool, so let's encourage linen and block their export of Irish wool. And this all happens around the end of the 17th century. And you start to see then from almost a zero base to the end of the 17th century, have 500, 600 active loons in the north of Ireland producing linen for domestic export. And then we start to see the rise of the what we'd recognize as the Irish lining industry at the start of the 18th century onwards.
Joe Andrews
An important part of that rise is the arrival of the Huguenot families fleeing persecution in France. Many of them were skilled weavers and makers who understood the linen trade. Along with Quakers from Britain, they played a big role in establishing the Irish linen industry. At this time, almost every community across northern and eastern Europe was growing and processing linen and hemp in some form or another. Look at the maps and you'll see different names for hemp holes, bleaching greens, retting dams and more scattered across the land. And like everywhere else, Ireland grew flax and processed the fibre. But this wasn't what it became famous for.
Kieran Toll
The Irish were quite good at producing flax, but they were never the best at producing flax. They were the best at producing linen. But yes, people are growing flax on farms. And actually, you see in the 18th century, and particularly towards the end of the 18th century, there's encouragement to grow flax from particularly the linen board, which is set up around the early 18th century, was overseers in Dublin to promote and push this new industry. They have overseers who are producing texts on how to grow linen to how to process it, eventually how to bleach it. But you have other factors too. You have the rise of landowners, particularly where we are here in South Antrim, but also elsewhere around the north of Ireland, landowners who have these large estates and they're giving impetus to those on the land to produce flax or to spin yarn or eventually to weave. So if you grew X amount of flax, I think it's maybe five acres of flax, you'd be given a spinning wheel. But if you grew more than that, I guess double or triple that, you're actually given a loom.
Joe Andrews
But what the Irish did become the best at was processing Linen, they worked out how to improve bleaching so that it could be done all the year round. The quality was assured and overseen, export markets developed. And even though in the 1700s this was still very much a cottage industry.
Kieran Toll
So in the 18th century, the industry was very much a domestic setting. You would have had spinners who would have worked at home. Whole family might have been involved in that because it would have taken several spinners to support a weaver. And then next door to the spinners, you would have had the weaver who would have been working, likely on a. Well, definitely on a plain loom. In the 18th century, perhaps in different places, they might have a draw loom. So it was very much a domestic setting. And I think people look at the domestic setting and they think, oh, it was hours of toil. But actually, no, these are independent weavers and spinners who are working on their own terms to an extent, and they're producing yarn, selling it at market, or they're producing clothes and selling it in market. So they're able to choose when they work, they're able to choose who they sell that cloth to. So they're really independent weavers who value their position as independent weavers.
Joe Andrews
But gradually that began to ebb away. Firstly, the putting out system came in. Manufacturers would hand out work to individual weavers and spinners, demanding that it be done to time and for the least possible wages. And then in 1824, the death knell of the cottage system sounded as James K of Preston developed a method of wet spinning linen on a machine by passing it through a warm water bath.
Kieran Toll
And what happens is wet spinning comes in and almost overnight it kills off the domestic Irish spinning industry because they cannot compete with what's being produced in a factory now. They can't produce the yarn for the higher ends of the industry. So for Damas, with any really fine yarns, I mean, that can't really happen, but more or less it wipes out the domestic spin industry and it undermines these independent manufacturers so that this whole domestic scene starts to become a thing of the past. And if you want to be a spinner, then you have to be prepared for much lower depressed wages.
Joe Andrews
And then in the 1840s, the Irish Famine also drove the mechanization of linen production.
Kieran Toll
A really important moment in the history of linen is the Irish famine of the mid-1840s, because you start to see that the cost of labour wages go up because there's less people, so many people have left. So before, where you would have had machine spun yarn, it would have went to handloom weavers to produce cloth. Suddenly that labor force isn't here anymore or their wages are too high. And then you start to see the increase of Parliament. So I think they went from maybe a couple of hundred parlooms around the 1850s to by the end of the century, I mean, like 300,000. It's a huge boom.
Joe Andrews
The American Civil War gave it further impetus, as people couldn't get cotton easily. But linen was available and the city drew people in from all over Ireland and further afield. Here's Fiona McKelvey in Belfast.
Fiona McKelvie
In 1808, the population was 25,000. By 1841, it's 70,000. But by 1911, it's 385,000 people. It was the fastest growing city in Victorian Britain, Great Britain. And it was as a result of that not only linen industry, but also shipbuilding and rope making, that it was eventually granted city status by Queen Victoria.
Joe Andrews
Most of the workers in the linen mills and factories were women and children, and life was incredibly hard. But Fiona says we can't judge those times by our own standards.
Fiona McKelvie
Generally, the women were glad to have jobs. They'd made that huge move coming from everything they knew in the country up to the cities to leave in some fairly straitened circumstances, of houses packed together. But they were working, they were bringing home a wage, they were supporting their families. Yes, there were children working as well. About 70% of the workforce in the mills were women and children known as half timers. So from the age of 14, you could work full time, but before that you would work maybe half a day. But also, mill owners weren't all, you know, they ogres that they're sometimes painted. And actually, quite a number of the mill owners provided schooling, and this is schooling that those children might not otherwise have had. So I think they get a bit of a hard rap in my book. I think it's very hard looking at it from the position of 2024, to look back even to 1924 and judge because they were happy in their work. There are wonderful songs that they would sing to one another and poems just to keep themselves buoyed up during the working day.
Joe Andrews
The wet spinning brought its own particular health hazards.
Fiona McKelvie
Flax is a very brittle fibre and it needs to be kept humid, otherwise it's going to break. And as the thread breaks, that's downtime on the machines and time is money, etc. So the floors of the factories would be spread with water. And whilst those working in the cotton industry in Manchester would have worn clogs Here, the girls chose to work barefoot. Shoe leather was expensive. It would rot if they were standing in water all day. But sadly, with that came all manner of nasty complaints, akin to trench foot, I suppose you might say, by standing in water. And they would walk home barefoot very often. It was tough times, but they were a jolly bunch. It's what I've been told by people who had factories here. They said generally there was a huge, huge camaraderie between the workers. So, yes, tough. But by the same token, they were putting food on the table.
Joe Andrews
Linen boomed right into the 20th century. In the First World War, almost all the new aircraft that took to the skies were covered in fine Irish linen, leading General Sir John French to say that the war had been won by on Ulster linen wings. But as our lives changed, linen began to die.
Fiona McKelvie
The subsidies that had been given by the government to farmers to produce flax in Northern Ireland were removed. And the way we were living was changing. People didn't have staff any longer, you weren't having formal dining any longer on adamas tablecloth. Every day that was dying away. The whole way we were living our lives was moving away from that rather formal existence of the double damask napkin and the tablecloth. So that inevitably took its toll. And by the late 1990s and early 2000s, the last spinning mills were closing.
Joe Andrews
And after the Second World War, man made fibres arrived which didn't need to be ironed and looked after in quite the same way as linen today in Ireland, there are just the remnants of.
Fiona McKelvie
A once proud industry, sadly spinning the gone completely. I'm not sure we'll ever get it back on an industrial scale, but as far as fabric production goes, there are still producers who are continuing here. And the main damask weaver, the only one left is Ferguson's of Banbridge. And they are still producing damask cloth, working far faster than the hand weavers of the past. But that is still available. William Clarks of Upperlands, who've always been experts in finishing cloth, they run the last commercial beetling mill, so that's still in operation. And there are one or two other small pockets.
Joe Andrews
And William Clark's beetling mill is a wonderful survival. Beetled linen is an extraordinary thing. Very thin with an incredible lustre, much coveted by tailors and dressmakers. Clark's current engines are around 200 years old. They are machines of wood and metal that look like something out of a medieval painting. Duncan Neill is the creative director of William Clark's.
Duncan Neill
You've just walked in to get the Cascade of noise. I mean, essentially, beetling is a process that's been used for probably about 300 years in its current form, or nearing 300 years. And essentially, it's a process that hammers fabric pounds over a period of time. The thing with beetling is, or the aesthetic thing with beetling is that it develops a really high chinon fabric. So that's why it's becoming increasingly desirable, because the lustre is really difficult to replicate with modern machinery. It's really beautiful.
Joe Andrews
But the real reason these magnificent beetling machines are still in use is that beetled linen is incredibly thin and strong and valued by tailors and couture houses.
Duncan Neill
And it's a construction fabric, so it's a fabric that's never normally seen. It's usually used in thin strips for seam reinforcement. And essentially the start of the process is taking fabric, then impregnated for the traditional product with starch, just potato starch. And it's put onto the beams wet, and then the hammers are dropped on it for around about four weeks. To try and describe the engines. I mean, essentially, there's two. There's two main cylindrical beams on the engines. There's one on the bottom, which is a perfectly round cylinder that's made out of beechwood, and that's where the fabric is loaded onto. Then up above that, there's a really beautiful spiral helix beam, which is called the wiper beam. And essentially, it's like spokes, and they lift and drop hammers onto the fabric on the beam below. So, I mean, during the course of the four weeks it takes to produce this fabric, the wet fabric slowly dries out. The fabric continues to soak up the solution it was placed in, in this case, starch. So the fibers swell slightly, and between the swelling and drying out, what you end up with is a much flatter fabric than you put in. So it's a much sleeker, glossier surface.
Joe Andrews
Thanks to Duncan, Neil and William Clark and Sons, we can give away some small pieces of this beautiful beetle linen to friends of Haptic and Hugh. With the next Travels With Textiles podcast. Duncan says it's hard not to fall in love with the old beetling engines.
Duncan Neill
I think that's the one thing. Whenever we have visitors coming to see the factory, whether it's existing customers, potential new customers, this is the one thing you can always bring people to that. I don't think I've ever had anyone here that said, oh, I've seen this before. Nobody's seen it before. Yeah. And it's fascinating. It's a real privilege to kind of be involved with the machines, to be honest and get to learn more about them.
Joe Andrews
William Clark and Sons. Old beetling machines have seen a great deal in their time, the spectacular rise and subsequent fall of a great industry, but they'll last a little longer yet. And they're witnessing a new kind of linen industry rise again in Ireland. But this time it's a very different kind of enterprise.
Helen Keyes
The countryside would have been covered in flax during the summer. And it's really mad when you think about it now that I had never seen a crop of flax and I grew up in the countryside here, so it certainly wasn't around being grown on a farm, I don't think, during my lifetime. So we just had this moment where, you know, we thought, well, why would we not have a go at doing this? You know, we knew that flax had been grown on our farm here before and we knew that it had been a very successful crop and a very profitable crop. So it just seemed an obvious thing to us.
Joe Andrews
Helen Keys and her partner Charlie Mallon Star started growing flax on their small farm not far from Moneymoor seven years ago. They're hugely determined people, but this hasn't been easy. They assumed that if they grew the flax then, because this was Ireland, they could just send it away to be processed.
Helen Keyes
And that is where, you know, we were so naive about that. Had we known what we were getting ourselves into, I'm really not sure we would have done it, but we just had this really naive assumption that, you know, once we grew the flax, there would be somewhere to send it, to get it processed. Now, that was just wrong. We had this naive assumption that somewhere, you know, down the road there would be a scutch mill and a spinners and a weavers and we would just send it off to. To be processed. And we planned this great range of tableware. It was going to be gorgeous.
Joe Andrews
But the fact was that the entire college complex chain of flax production in Ireland had been lost. There was no one left to ripple, ret, scutch or hackle their fibre, let alone spin it. So, being the people they are, they set about putting it all back themselves. And this being Northern Ireland, old linen processing machinery lies about in forgotten corners. So now Helen and Charlie sow their flax on the farm in late spring and after a hundred days, they harvest it by hand, calling on the community to help them pull the long flax stalks. It's then dried out and goes into an upcycled cheese Vat to be retted, a process which, incidentally, stinks it. He gets dried out again and is prepared to meet Charlie's recreated masterpiece, the scutching turbine, which strips off the unwanted cellulose of the flax stalks, leaving the softened linen fibres.
Helen Keyes
It was my dad who discovered the scutching turbine, which was in another man's shed, honestly, in small little bits underneath a pile of other machinery. I would not have known what it was, I wouldn't have had a clue. But my dad knew this guy who had sort of rescued it from the, the mill and he had stored it there for a good few years and he and Charlie came up with this mad plan to, to get the scutching turbine. And I have to. I have to confess, I was a little bit dubious that we might be taking on a little bit too much. And it, I mean, it was just such a huge project where, you know, even just the process of getting it out of that shed, getting it uncovered, there was low loaders and lots of lifting gear. There was a huge operation to get it all transported over here to the farm. They set it up into the field and I remember seeing it going up there and thinking, when will that ever come out of that field again? That is such a thing for us to try and rebuild that. But really, Charlie has the heart of a lion and he knock down a building, put the scutching turbine in, then built another building around that, sort of rebuilt everything around that. And I. I don't know anybody else who could have done that. It was incredible.
Joe Andrews
The revived scutching machine saves Charlie and Helen ours and hours of what would once have been back breaking hand work. Helen explains how the flax fiber is prepared.
Helen Keyes
So you just rub it back and forth between your fingers and you can see the chaff is coming off. So that's the outer core and the inner bit is coming off. And that's just leaving you with the raw fibre. So if that comes apart really easily, you know it's ratted and you know it's ready to go through the machine.
Joe Andrews
And then what's the next step?
Helen Keyes
Well, the next step is through the scutching turbine. So we can talk you through the sort of stages. It goes through this first, there's two sets of breakers. So it goes through this first set of breakers and that breaks one side of the plant, gets carried through on the belt. That next little machine just straightens it all out again. Then it goes through a second set of breakers which breaks the bottom half of the plant. So by the time it goes into the next bit, which is the turbines, it will have been crunched up and broken and ready to get the. The chaff brushed off. So the next stage is the two turbines, and within those there's, I believe they're called swingles, which is a great word. And the swingles spin round and they brush all of the chaff off the fibre, and that reveals your real, like, golden hair, like, fibre coming out the far end of the machine.
Joe Andrews
And then at the far end, you've.
Helen Keyes
Got your fibre, you've got your fibre. It'll be something like this, which is. There might still be little bits of chaff in it it needs combed out at that stage. The next stage would be to go through a process called hackling. And hackling is basically combing it through first, quite broad combs getting narrower and narrower. So at the minute we're having to do that by hand. So that's a long, long process, but it comes out as beautiful sort of golden hair at that stage. But the next project will be to restore the little mini hacklers so that we can do that by machine, and that will allow us to increase our production level again.
Joe Andrews
But even just with the fibre in this state, Helen and Charlie have found people who want to buy that incredibly rare thing, flax grown in Ireland.
Helen Keyes
Well, interestingly, we found a bit of a market for just that raw fibre, which is amazing now because we can actually sell something, something which is great. So five, six years on. We actually have a product now which is great because we've spent a huge amount of time and money and energy to get to this point. But hand spinners will buy it and use it for processing. We have people who have bought it to make, like, faux fur. We have people who have bought it to make aspirin, which is amazing. We have people who have bought it for use in films and things as set dressing and that kind of thing. So there's a really interesting kind of market just for the row of fiber.
Joe Andrews
But to close the circle completely and to be able to grow, process, spin and weave linen once again in Ireland, there is still one piece of the puzzle missing. The ability to spin linen thread. On the east coast of Ireland, close to the mountains of Morne, there's someone who can't do it yet, but is inching his way towards it.
Mario Sierra
Over in that corner, there's a huge motor that should be on top of that machine. We've bought a new motor, which is much smaller, but to get the new motor to power the machine, we Have a big leather belt that we need to adapt. Pulley wheel to go on the motor. There's just so many things you need to adapt to get old technology and new technology to meet in the middle. But as far as the machine itself goes, it's a mechanical machine. There's no computers to crash, which is great.
Joe Andrews
That's Mario Sierra of Mourn Textiles, which is an artisan weaver's. Mario has located a small wet spinning machine that's around 70 years old and he's busy restoring it in the hope that eventually it will be able to spin some of Helen and Charlie's fibre. Mario says that not all the knowledge of spinning has been lost in Ireland.
Mario Sierra
There are people who still use these machines or members of their family who have spun on these machines. They can remember things. They can remember when with every machine there's always like little foibles. They can remember things, okay, well, that would always go wrong. So they do this and those are the bits of gold that need to learn. We need to retain so the amount of time it takes to learn that. They've spent years of being an apprentice to get that knowledge. And it's just, it can go in a generation.
Joe Andrews
Mario thinks he can get the machine up and running in the next year and maybe even quicker than that. And like everyone else, he's looking forward to being able to hold some linen grown, press, process, spun and woven in Ireland again.
Mario Sierra
To be honest, I'd look forward to seeing a cone of the yarn would be, that would be a success. But yeah, obviously to see something woven in it or, or see a garment made out of it would be amazing. I think it's sort of a, it's baby step, it's small step. So at the minute we're doing very small scale, very just showing that you can make a fiber, you can make a yarn from a plant and sort of trying to encourage designers to really design and want, trying to create the demand, basically. If we can create the demand for it, then they'll encourage other people to do it. And it's sort of a bit like that. And also to encourage governments to encourage local councillor, you know, local tourist boards, whatever, to take an interest in this manufacturing.
Joe Andrews
It will be an extraordinary moment when Helen, Charlie and Mario succeed in growing, processing and spinning genuinely Irish linen. But the modern flax renaissance isn't just about textiles. People are looking at far wider uses for this versatile plant. Here's Fiona.
Fiona McKelvie
10% of current flax production is now being used to produce composite materials. Think of fiberglass. That's a composite material, but the energy required to produce a flax composite is considerably less. Flax composite panels are being used to create door panels on the insides of race cars. There's a company in Perthshire in Scotland who are making skis from flax composites. Flax has always had amazing insulation properties. And as well as making panels for inside concert halls, for example, to absorb sound or buffer sound. If you think of that in a ski or in the tennis racquet frame, the shock to the athlete's limb is being absorbed before it gets to the limb, so the skis can absorb more of the impact the same when the tennis ball hits the flax framed tennis racket. There are surfboards, there are scooters. I believe the French are even trying to make a wine bottle. So the possibilities are endless. So I think if we think of Irish linen, we can't just think of it in a traditional way any longer. You may still occasionally use your lovely damask napkin that your grandmother gave you, but the chances are in days not so far away, it may be the inside panel of your car door will be made of a flax composite. So Irish linen will continue to exist, but in slightly different guise.
Joe Andrews
Kieran Toll at the Linen museum in Lisbon believes Ireland is lucky to have that global brand recognition and hopes in future more will be made of it.
Kieran Toll
You know, when you think Apple, you think California, you think. Know, when you think linen, you think Irish linen. I've actually seen linen produced in Belgium, but marketed as Irish linen because it has that association with the premium, you know, the zenith part of the industry. I think we're very, very lucky to have that. And maybe we're starting to see locally retailers or manufacturers recognizing that. And that's how they're pitching. They're not trying to, you know, not trying to beat their competitors on price, but they're trading up the fact that they have this linen heritage or, you know, or that artisan craft element to it, you know, And I think it's a real advantage, you know, I mean, speaking personally, if you go into Belfast, you see a lot about Titanic, but it wasn't Titanicopolis. It was Linenopolis. Where's the support for the rich linen heritage, you know, which really helped build parts of Belfast in support of the industry? I mean, it's an industry perhaps we should be really proud of, you know.
Joe Andrews
And now linen has a future as well as a past with a new generation of much more mindful consumers searching for fabrics that have been locally and ethically produced look beautiful and biodegrade easily. Helen and Charlie certainly think that in the years to come, linen's bright blue flower will be seen once again across many more fields in Ireland.
Helen Keyes
I hope so. I hope. You know, I'd be really disappointed if in the next five years we're still the only ones growing flax. I really would like to see that there's more and more people getting involved in it, more and more people growing flax and hemp and miscanthus and other alternative crops, because we have to sort of get to a point where we're replacing a lot of plastic materials and other things with much more natural fibres. I mean, I just think there's so many different avenues that you can go with this sort of natural fibre. It's really good as part of an overall agricultural system. It's really beneficial for biodiversity. You see, the crop in the middle of summer is absolutely buzzing with bees and butterflies and all kinds of insects, so it's good for the farm, I think, and it's. It works really well as part of that rotation. And I think there's just so many applications for those natural fibers.
Joe Andrews
Thank you to everyone who took part in this podcast. Without their deep knowledge, determination and skill, there would be no story of Irish linen to tell, and certainly no hope for it as a modern fibre in a different world. You can find out more about this episode and see pictures of the beetling mill and Helen and Charlie's linen fields at www. Hapticandhew.com listen-series-6 Haptic&hu is hosted by me, Jo Andrews and edited and produced by Bill Taylor. It's an independent production entirely supported by its listeners, who bring us ideas and generously fund us by Buy me a coffee or by becoming a friend of Haptic and Hu. This keeps the podcast free from advertising and sponsorship. It also brings you something extra every month with a separate podcast called Travels With Textiles, hosted by Bill Taylor and me, where we cover a whole range of different textile stories and news. The next podcast will come from a very special exhibition on unknown Scottish embroidery and we'll be back next month with a new podcast which looks at a textile that had a huge impact on history, but is rarely ever mentioned. Ships, sails. Join us then. But until then, thank you for listening and enjoy. Enjoy whatever you are making.
Duncan Neill
Sa.
Host: Jo Andrews
Episode Release Date: October 3, 2024
Podcast Series: Haptic & Hue's Tales of Textiles
Episode Title: Flax is Back! The Great Linen Revival
The episode "Flax is Back! The Great Linen Revival" delves into the resurgence of flax cultivation and the revitalization of the Irish linen industry. Hosted by Jo Andrews, the podcast explores the historical significance of linen in Ireland and its promising future amidst modern sustainability trends.
Jo Andrews begins by painting a vivid picture of flax fields blooming across northern France, Belgium, the Netherlands, England, Scotland, and notably, Ireland. He remarks on the unexpected yet heartwarming sight of flax at the Palace of Versailles, hinting at Ireland's deep-rooted connection with linen.
Jo Andrews [00:20]: "All over northwestern Europe, the past few years have brought the mid south sight of small blue flowers dancing in the fields in the most unexpected places."
Fiona McKelvie provides an insightful perspective on the intertwined history of Northern Ireland and the linen industry, emphasizing its pervasive influence on the region's population and economy.
Fiona McKelvie [01:37]: "If most people in Northern Ireland were to scratch their skin, they've got flax growing through their veins."
The narrative traces back to the late 1600s, highlighting how political tensions between England and Ireland inadvertently spurred the growth of the linen industry. Kieran Toll, Keeper of Collections at the Irish Linen Centre in Lisbon, explains how protective tariffs on Irish wool led landowners to support flax cultivation and linen production instead.
Kieran Toll [07:29]: "If you grew X amount of flax, you'd be given a spinning wheel. If you grew more, you're actually given a loom."
The influx of skilled Huguenot weavers fleeing France and Quakers from Britain in the 18th century significantly bolstered the Irish linen industry. Their expertise and craftsmanship set the stage for Ireland to become synonymous with high-quality linen.
Kieran Toll [09:11]: "The Irish were quite good at producing flax, but they were never the best at producing flax. They were the best at producing linen."
In the late 19th century, Belfast Mills exemplified the zenith of Irish linen production, with staggering output figures illustrating its global dominance.
Fiona McKelvie [04:13]: "In 1892, there were 12 million miles of vineyard being spun in Belfast Mills every week."
The traditional domestic setting of linen production began to decline with the advent of the putting-out system and mechanization introduced by James K of Preston in 1824. This shift resulted in the erosion of independent weavers and spinners, leading to lower wages and diminished craftsmanship.
Kieran Toll [12:12]: "Wet spinning comes in and almost overnight it kills off the domestic Irish spinning industry."
The Irish Famine of the mid-1840s and the American Civil War further accelerated industrialization and mechanization in the linen industry, positioning linen as a crucial material during wartime, as evidenced by its use in aircraft during World War I.
Fiona McKelvie [14:01]: "By 1911, [Belfast] was the fastest growing city in Victorian Britain."
Post-World War II, the introduction of synthetic fibers and changing lifestyles led to the gradual decline of the linen industry. Government subsidy removals and shifts away from formal living further diminished the demand for traditional linen products.
Fiona McKelvie [17:16]: "By the late 1990s and early 2000s, the last spinning mills were closing."
William Clark's of Upperlands stands as a testament to the enduring legacy of Irish linen. Their 200-year-old beetling mills continue to produce highly coveted, lustrous beetled linen sought after by tailors and couture houses.
Duncan Neill [19:54]: "Beetled linen is incredibly thin and strong and valued by tailors and couture houses."
The episode highlights the efforts of Helen Keyes and Charlie Mallon Star, who embarked on a mission to revive flax cultivation and linen processing in Ireland. Faced with the absence of existing processing facilities, they undertook the daunting task of restoring old machinery, including a scutching turbine, to process flax into usable fibers.
Helen Keyes [24:02]: "We just had this really naive assumption that somewhere...there would be a scutch mill and a spinners and a weavers and we would just send it off to be processed."
Mario Sierra of Mourn Textiles is pivotal in bridging the gap in spinning technology. By restoring a 70-year-old wet spinning machine, he aims to create a complete linen production cycle within Ireland.
Mario Sierra [31:37]: "We need to retain...the gold that needs to learn. They've spent years of being an apprentice to get that knowledge."
Fiona McKelvie broadens the scope by exploring modern uses of flax beyond traditional textiles. From composite materials in automotive and sporting goods to insulation and sound absorption, flax demonstrates versatility that aligns with sustainable and eco-friendly trends.
Fiona McKelvie [33:36]: "If we think of Irish linen, we can't just think of it in a traditional way any longer."
Kieran Toll underscores Ireland's fortunate position in maintaining global brand recognition for Irish linen. As mindful consumerism grows, there is renewed appreciation for locally and ethically produced fabrics, positioning Irish linen for a promising resurgence.
Kieran Toll [35:24]: "When you think linen, you think Irish linen... we're very, very lucky to have that."
Helen Keyes expresses a hopeful outlook for the future, envisioning widespread flax cultivation and the replacement of synthetic materials with natural fibers to enhance biodiversity and sustainability in agriculture.
Helen Keyes [36:55]: "I'd be really disappointed if in the next five years we're still the only ones growing flax."
The episode concludes with a heartfelt acknowledgment of the dedication and passion of individuals like Helen, Charlie, Mario, and others who are pivotal in reviving the Irish linen industry. Their efforts not only honor a rich heritage but also pave the way for sustainable textile practices in the modern world.
Jo Andrews [38:03]: "Without their deep knowledge, determination, and skill, there would be no story of Irish linen to tell, and certainly no hope for it as a modern fibre in a different world."
Listeners are encouraged to explore more about the linen revival and view visuals of the beetling mill and flax fields at www.Hapticandhew.com. The episode is part of a series supported by its dedicated audience, ensuring the continuation of these insightful textile stories.
Jo Andrews: "All over northwestern Europe, the past few years have brought the mid south sight of small blue flowers dancing in the fields in the most unexpected places." [00:20]
Fiona McKelvie: "If most people in Northern Ireland were to scratch their skin, they've got flax growing through their veins." [01:37]
Duncan Neill: "Beetled linen is incredibly thin and strong and valued by tailors and couture houses." [20:24]
Mario Sierra: "There are people who still use these machines or members of their family who have spun on these machines... it's bits of gold that need to learn." [31:37]
Helen Keyes: "I have to confess, I was a little bit dubious that we might be taking on a little bit too much..." [25:49]
Kieran Toll: "When you think linen, you think Irish linen... we're very, very lucky to have that." [35:24]
Fiona McKelvie: "If we think of Irish linen, we can't just think of it in a traditional way any longer." [33:36]
Explore More:
Visit www.Hapticandhew.com for additional resources, photos, and information on the linen revival.
This detailed summary captures the essence of the "Flax is Back! The Great Linen Revival" episode, providing listeners and newcomers with an in-depth understanding of the resurgence of the Irish linen industry, its historical context, modern challenges, and future prospects.